Why food plants have too many records and too few conclusions
A food plant produces an enormous number of records: post-cleaning checklists, temperature sheets, zone walks, pest control checks, internal audits, supplier assessments. Formally everything exists. In practice most of it ends in a binder that nobody mines for conclusions between one customer audit and the next.
The reason is mundane. Paper records cannot be aggregated. You cannot quickly answer which zone accumulates repeat findings, or whether the action introduced in March actually reduced remarks in the following quarter.
The second problem is the gap between observation and action. A remark on a checklist has to be copied into a separate action register — an extra step that is easy to skip during shift work. As a result, some observations never become tasks.


